Difference between revisions of "DIY Laser/XY Gantry"

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===Ball Screw costs===
 
===Ball Screw costs===
These prices have come from Zapp Automation (
+
These prices have come from Zapp Automation (http://www.zappautomation.co.uk/en/). This is not necessarily the lowest cost.
  
 
Parts required include:
 
Parts required include:
  
 
Ball screw 25mm diameter, 25mm Pitch:
 
Ball screw 25mm diameter, 25mm Pitch:
2 x 600mm  @£6/100mm  = £72
+
*2 x 600mm  @£6/100mm  = £72
1 x 900mm  @£6/100mm  = £54
+
*1 x 900mm  @£6/100mm  = £54
  
 
End mounts:
 
End mounts:
3 x floating 25mm diameter @£30 = £90
+
*3 x floating 25mm diameter @£30 = £90
3 x fixed 25mm diameter @£60
+
*3 x fixed 25mm diameter @£60 = £180
  
 +
Ball Nuts:
 +
*3 x R25-25A2-FSED @£75 = £225
  
 +
*3 x Motor couplers @£10 = £30
 +
 +
Ground bar
 +
*1 x 1m length @£1.20/100mm = £12
 +
*1 x linear bearings = £4
 +
 +
Total cost = £667
  
 
=Type of Motor=
 
=Type of Motor=

Revision as of 12:24, 18 October 2013

Background

RussleH and 'RepRap' Matt (talk) took a look at the work is of the IMP Pick and Place at Ciseco
Pictures here
https://www.dropbox.com/sh/bhjxykpmvo0xxca/QPXxOIEow-/IMP

Locking a magnetic tape linear encoders, simlar to used on the PnP
This can give very high accuracy position feed back and at high speed

http://www.machine-dro.co.uk/digital-readout-systems/magnetic-tape-linear-encoders.html?p=1

Specifications

Size: Minimum 600mm x 900mm

Speed:

  • 1000m/s for scan (X axis)
  • 500mm/s for Y axis

Type of Gantry

Possible driver systems

  • Fixed motor and looped belt to carriage
  • Carriage mounted motor and fixed belt
  • fixed motor driving a leadscrew
  • fixed motor driving a ballscrew

Most lower cost laser cutters use belt drives.

Most larger machines use ball screws. Here are notes on the two ideas:

Belt Drive

Advantages

  • Low cost

Disadvantages

Belt Drive costs

  • XY gantry for DIY laser is available here for $950. The cutting size is 900mm x 600mm


Ball Screws

More information on ball screws can be found here:

Advantages

  • High precision
  • Used in commercial designs
  • Unusual and interesting - not been done for table top lasers before.

Disadvantages

  • Need to build this with high precision
  • No DIY design available

Ball Screw costs

These prices have come from Zapp Automation (http://www.zappautomation.co.uk/en/). This is not necessarily the lowest cost.

Parts required include:

Ball screw 25mm diameter, 25mm Pitch:

  • 2 x 600mm @£6/100mm = £72
  • 1 x 900mm @£6/100mm = £54

End mounts:

  • 3 x floating 25mm diameter @£30 = £90
  • 3 x fixed 25mm diameter @£60 = £180

Ball Nuts:

  • 3 x R25-25A2-FSED @£75 = £225
  • 3 x Motor couplers @£10 = £30

Ground bar

  • 1 x 1m length @£1.20/100mm = £12
  • 1 x linear bearings = £4

Total cost = £667

Type of Motor

Motors for each of the above could be one of the following

  • DC motor
  • stepper motor
  • brushless servo motor