Bench Sanders: Difference between revisions

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Pictures / fuller details to follow [[User:Dclarke|Dclarke]] ([[User talk:Dclarke|talk]]) 09:58, 14 August 2015 (UTC)
This page details the space's belt and disc sanders, information on their operation and cleaning up afterwards.


== Record Power 300mm disc sander ==
'''Do not use these machines with materials that will generate silica dust. eg soapstone and other soft stones, sandstone,  ceramics, gemstones'''
{{Tool
a good reference on this subject  https://ehs.princeton.edu/health-safety-the-campus-community/art-theater-safety/art-safety/sculpture
|image=File:Sander DS3000.JPG
|manufacturer=Record Power
|model=BDS150 6" x 4 "Belt & Disc Sander
|obtained=
|obtaineddate=
|location=Dusty Area
|team=Woodworking
|induction=
|defunct=
|defunctdate=
}}
Originally supplied with glued-on disc, a Velcro backing has now been fitted to make discs more easily changeable (coarse grit ->> finer grits).


The Velcro-attachment makes the sanding action slightly 'softer' - see, for example discussion on woodworking forum sites.
We have three larger disc / belt sanders in the [[Dusty Area]]:


There is a thin metal disc to use as a separator in the drawers cabinet under the Belt/Disc sander. To use this and change the sanding disc:
{| class="wikitable"
 
|-
# Unplug the sander from the mains.
| [[File:Sander DS3000.JPG|200px|link=Record Power DS3000 Disc Scander]] || [[File:Sander 3.JPG|200px|link=Record Power Disc & Belt Sander]] ||  [[File:Sander.JPG|200px|link=Denford TDS25 Belt & Disc Sander]]
# Remove the yellow disc guard.
|-
# Separate the sanding disc backing from the machine half of the Velcro at the top of the disc, being careful not to tear the machine Velcro away from the machine.
|[[Record Power DS3000 Disc Scander]] || [[Record Power Disc & Belt Sander]] || [[Denford TDS25 Belt & Disc Sander]]
# Gradually work the separator into the gap, while rotating the disc assembly by hand until the entire disc comes away.
|}
 
To fit a new sanding disc:
 
# Place the separator plate against the machine Velcro.
# Place a sanding disc against the plate and align it with the machine disc.
# Move the separator slightly away so that the Velcro starts to grip.
# Slowly remove the separator completely, massaging the two halves of the Velcro together.
# Make sure that the sanding disc is flat and centred correctly before replacing the yellow guard.
 
Maintenance: The Velcro backing is made from the widest strip size, 6", available at the time. A replacement 12" disc is available from Martins Supplies, see [http://martins-supplies.co.uk/presta/sanding-products/357-300mm-12-hook-and-loop-conversion-disc-velcro.html this page].
 
== Record Power 150mm disc / 915mm belt sander ==
{{Tool
|image=File:Sander 3.JPG
|manufacturer=Record Power
|model=BDS150 6" x 4 "Belt & Disc Sander  
|obtained=
|obtaineddate=
|location=Dusty Area
|team=Woodworking
|induction=
|defunct=
|defunctdate=
}}
Supplied with glued-on disc. A stock of replacement discs in various grits exists, together with some for Velcro attachment should we change to that in future.
 
Drive belt is easily changed: there is a single posi screw on back that holds on a cover plate. The drive belt is "142XL037" (e.g. from ebay bearing suppliers).
 
See [http://www.free-instruction-manuals.com/pdf/pa_1311614.pdf BDS150 manual]
 
Which gives details of how to tension the drive belt, and lubricate the machine.
 
===Resources===
* [http://www.recordpower.co.uk/product/6-x-4-belt--disc-sander Record Power BDS150 6" x 4 "Belt & Disc Sander page]


== Belt and Disc Cleaning ==
== Belt and Disc Cleaning ==
 
[[File:Block.jpg|thumb|200px|Silverline 224688 Sanding Belt Cleaning Block]]
As abrasive discs and belts are is used they fill up with waste material. To remove this, apply the belt/disc cleaning block to the surface of the abrasive, and 'sand away' the accumulated waste. This restores the abrasive's original colour, and greatly extends it life.
As abrasive discs and belts are is used they fill up with waste material. To remove this, apply the belt/disc cleaning block to the surface of the abrasive, and 'sand away' the accumulated waste. This restores the abrasive's original colour, and greatly extends it life.


Do not allow discs and belts to get clogged up - this reduces the abrasives effectiveness, and they, and the workpiece overheat, and it takes more effort to achieve the results you want.
Do not allow discs and belts to get clogged up - this reduces the abrasives effectiveness, and they, and the workpiece overheat, and it takes more effort to achieve the results you want.


Belt Cleaner: Toolstation Item 37031 (http://www.toolstation.com/shop/Power+Tool+Accessories/d80/Cloth+Belts/sd2744/Belt+Cleaning+Stick/p37031) / Silverline 224688 or 218490
Belt Cleaner: [http://www.toolstation.com/shop/Power+Tool+Accessories/d80/Cloth+Belts/sd2744/Belt+Cleaning+Stick/p37031 Toolstation Item 37031]''(deadlink April 2019)''  / Silverline 224688 or 218490 .


== Dust Extraction and Safety ==
== Dust Extraction and Safety ==


Both bench sanders have the same size extraction port for connection to a suitable vacuum (e.g. the grey-green Hoover ShopVac). Only one can be connected at a time, but this is unlikely to be a hindrance to use until we become much busier.
All of the sanders in the dusty area are connected to the large green extractor. This is switched on at a central location. Please remember to switch it off when the job is done as this saves electricity.


Remember that breathing dust can be hazardous to health. Wear a dust mask when using these tools. You may also find ear defenders useful as the ShopVac is rather noisy in operation!
Remember that breathing dust can be hazardous to health. Wear a dust mask when using these tools. You may also find ear defenders useful as the ShopVac is rather noisy in operation!
Line 76: Line 30:


Even with vacuum extraction, using these machines still creates a lot of dust. Always brush / vacuum away after use so as to leave the equipment ready for the next person.
Even with vacuum extraction, using these machines still creates a lot of dust. Always brush / vacuum away after use so as to leave the equipment ready for the next person.
==See also==
* [[Tools/We Have/Power Tools]] - the space also has several hand-held power sanders
{| class="wikitable"
|-
| [[File:Makita_sander.png|200px]] || [[Makita 150mm Random Orbital Sander]]
|-
| [[File:Nottinghack Tools Detail Sanders.jpg|200px]]|| Bosch PSM80A Mouse (Large) Bosch PDA120E (Small, Green) Challenge MS3467 (Small, Blue) - May have broken / been removed
|-
| [[File:Nottinghack Tools Various Sanders.jpg|200px]]|| Ferm VM-150 1/3 Sheet Finishing Sander 135W PowerCraft 2408 Belt Sander 950W PowerCraft S1A-AK2J8-125TB 125mm Rotary Orbital Sander 420W - May have broken / been removed
|}


[[Category:Woodwork]]
[[Category:Woodwork]]

Latest revision as of 20:14, 17 April 2025

This page details the space's belt and disc sanders, information on their operation and cleaning up afterwards.

Do not use these machines with materials that will generate silica dust. eg soapstone and other soft stones, sandstone, ceramics, gemstones a good reference on this subject https://ehs.princeton.edu/health-safety-the-campus-community/art-theater-safety/art-safety/sculpture

We have three larger disc / belt sanders in the Dusty Area:

Record Power DS3000 Disc Scander Record Power Disc & Belt Sander Denford TDS25 Belt & Disc Sander

Belt and Disc Cleaning

Silverline 224688 Sanding Belt Cleaning Block

As abrasive discs and belts are is used they fill up with waste material. To remove this, apply the belt/disc cleaning block to the surface of the abrasive, and 'sand away' the accumulated waste. This restores the abrasive's original colour, and greatly extends it life.

Do not allow discs and belts to get clogged up - this reduces the abrasives effectiveness, and they, and the workpiece overheat, and it takes more effort to achieve the results you want.

Belt Cleaner: Toolstation Item 37031(deadlink April 2019) / Silverline 224688 or 218490 .

Dust Extraction and Safety

All of the sanders in the dusty area are connected to the large green extractor. This is switched on at a central location. Please remember to switch it off when the job is done as this saves electricity.

Remember that breathing dust can be hazardous to health. Wear a dust mask when using these tools. You may also find ear defenders useful as the ShopVac is rather noisy in operation!

Clean Up Afterwards!

Even with vacuum extraction, using these machines still creates a lot of dust. Always brush / vacuum away after use so as to leave the equipment ready for the next person.

See also

Makita 150mm Random Orbital Sander
Bosch PSM80A Mouse (Large) Bosch PDA120E (Small, Green) Challenge MS3467 (Small, Blue) - May have broken / been removed
Ferm VM-150 1/3 Sheet Finishing Sander 135W PowerCraft 2408 Belt Sander 950W PowerCraft S1A-AK2J8-125TB 125mm Rotary Orbital Sander 420W - May have broken / been removed
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