Laser cutter/LaserCut/Usage

This page will detail how to get the best out of LaserCut.

What is a cut versus and engrave?

The only difference of the two is that an engrave covers a bounded area with lots of small cuts. This means you can "engrave" lines into something using just cuts of a lower power.

Quirky Notes

NOTE: The demo software will crash in the demo on A0 "Silvertail" settings. Please change the file "syscfg - Silvertail.ini", find "NeedRevise=1" under section "[TWOAXIS_0]" and change it to "NeedRevise=0" - a revised download may be provided soon.

The software has some oddities - there are things hidden behind scroll bars and please note: the enter key never saves settings (in many cases) so you must click "Ok" to save things.

Also at the moment the word "Download" really should be "Upload".

The long-running tools (such as "Preview" and "Calculate time") have no cancel button but pressing escape seems to exit them fine.

Importing Files

LaserCut does not import direct SVG files; it requires more simple files to import. It can also work with images directly using them to direct engrave areas.

These line file formats can be imported:

DXF - AutoCAD - this is our preferred method of import
AI - Adobe Illustrator File - need to know what is imported
PLT - HPGL Plotter File - need to know what is imported, where this can be created from
TST - Tajima - need to know what is imported, where this can be created from
NC - Mastercam - need to know what is imported, where this can be created from

You can also import previously made ECP files by typing *.epc in the File Name: box and selecting Open - this will only import the lines and colours not the power settings or order, but is a reasonable way to save time if you wish to just get a completed design ready but don't have the original DXF or SVG.

These image file formats can be imported:

BMP, JPG/JPEG, GIF, PNG, TIF/TIFF, TGA, PCX

If the program continually crashes importing, first of all entirely restart the program, and possibly de-select "Preview" so it doesn't read the file (it can fail if the file is open by something else). Otherwise INI file has become corrupt (perhaps on a crash of the program). Copying the original again by running the bat file fixes this.

Saving files

Saving in the demo:

Can save ECP files on exit or if selecting "New" from File menu. Press Yes on the dialogue box to
Unite Lines are saved if ECP is imported again, but the laser cut/engrave/etc. settings for speed and power are lost
- This however is better then just leaving it as a DXF
.MOL exports are the best "final" file but any adjustments means re-creating them - they can be rather large files even for simple designs!

Exporting MOL files

NOTE: Both the demo and normal program can export .MOL as long as you have not used the tool Data Check (under Tools -> Data Check) since this causes it to crash. To fix this either re-apply the default config file settings, or remove the line CheckLayerCode=-1 under [DataCheck].

Tessellate

Select the option Set array output options from the toolbar.

Colours

To follow.

Machine Settings

To follow. Note that all the settings (including for instance the air nozzle blow)

Types of Cut

You can set different coloured items to do different things - such as having one set of cut lines cut though, while another set of cut lines only engraves at a lower power. These are the dropdown options on the layer selector:

Cut

A cut is a single run of the laser at a set power along a desired line. This line can be at any angle, or in circular patterns.

This means you can either cut through a material or leave a thin engrave line the exact width of the laser.

Speed - Speed in millimetres the laser moves at. For cuts this is usually 50 or lower, for engraves 300 and higher. The maximum is 400 speed since cuts can go both on the X and Y axis at once.
Power - Percentage power of laser. Do not use higher than 65%, this is unnecessary and will burn the laser out or potentially burn your material. For cuts 65 and altering the speed is usually best, and for engraves a power of 30-40 seems to be better.
Corner power - It defaults to 15% but can be set to the used power, -10% or so. This is so it won't burn the corners since when the motors make it turn it will hold the laser in position for a little longer.
Overlap - Unknown. Has advanced options. Likely best to leave this at 0.00000 and not worry.

Examples: to follow.

Engrave

Engraving means the laser is moved over an area with a lower power or faster speed to allow the surface to be engraved with a pattern. There are further options to decide the gap between the scan lines which cover the area.

Speed - Speed in millimetres the laser moves at. Engraves can vary at speed, but 300 or higher is highly recommended (600 - 800 can work well). The maximum for engraves is a high 1000, which is because it is only going on the X axis means the upper limit is higher.
Power - Percentage power of laser. Do not use higher than 65%, this is unnecessary and will burn the laser out or potentially burn your material. For cuts 65 and altering the speed is usually best, and for engraves a power of 30-40 seems to be better.
Scan gap - The distance in millimeters between each line on this engrave area. This setting will vary by material - it can go quite low and is determined by the step of the motor. 0.1 to 0.5 works reasonably well.
ExpandScale - This will overscans or underscans the area that the shape is. This can be very useful to allow for the kind of thick lines something might be drawn in InkScape which you might not account for when it is imported into LaserCut.
Bi-dir - Does the laser do both left and right engraves? If unticked it will only do one direction (and be slower) but might be better for certain materials.
Blow - Controls the air flow, always leave enabled.

... - Further options:

Fill circle - Will allow the other options to be selected.
Engrave circle - If off, it will engrave and leave circles un-engraved. If on, it will engrave just circles. Potentially this can be used to cut but is inefficient, possibly good for marking areas without engraving them entirely.
Radius - Radius of the circle in MM
Space - Space between circles in MM
Power2 - Not sure, but can't change it! Fixed to 60.0

Examples: to follow.

Grade Engrave

Grade Engrave will cause an area inside a engraved area to have raised edges. It is intended for easier rubber stamp making but can be applied to any real use. It is easiest to show with pictures:

400px|thumb|Left side is 20% min, 40% max power, right is 10% min, 40% max power

There are options for this similar to Engrave:

Speed - Speed in mm of the engrave. Set to whatever speed at the deepest should be.
Scan gap - The gap on the Y axis between scan lines. 0.08500 is similar to 300DPI. The laser cuts roughly slightly less then 1mm holes.
Power - The baseline maximum power, used for areas not near text (black in the above example)
Min-power - The minimum power, used nearest to the edge of the lettering, where it is whitest.
Bi-dir - Should remain on usually, if turned off it will only cut on one direction pass of the laser, slowing it down.
Blow - Should remain on, blows the air onto the area.
Repair - A vague option; not tested fully. The manual states "select this option and the engraved letters will be clearer".
Repair per - A vague option of a vague option; not tested fully. Defaults to 20. The manual states helpfully "change the parameter will adjust the definition of the engraved letters". Higher? lower? You guess!

Hole

This may be useful for marking small areas or centres of objects and has two main options:

Hole on center

This puts a single laser cut at a specific power in the middle of all the selected objects. This could be useful for marking where things will end up, or for shapes like circles having the center marked (maybe after cutting and engraving it initially) for where attachments go. The output looks like this:

Holes on the lines

When Hole on center is not ticked, it will allow you to have single laser holes cut at intervals. This may be useful to put perforations in paper or card (although they may not work very well!) or for marking areas or having a different style of line engrave at lower powers. The output looks like this:

Pen Cut

- - This option is only in the Demo and does not appear in the final application. It crashes the Demo. Probably an oversight by the LaserCut developers. Do not select it!***