Robot Badge: Difference between revisions

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{{Project
|image=File:Robot (22).jpg
|name=Robot Badge
|primary=[[User:Chunky|Chunky]]
|created=24/05/2013
|completeddate=27/05/2013
|status=Complete
|type=workshop
|qrmode=1
}}
== Overview ==
== Overview ==
These are notes and files relating to the 'Learn To Solder' Robot Badge.This badge kit has been produced to use at events as a simple soldering exercise and promote the hackspace.
These are notes and files relating to the 'Learn To Solder' Robot Badge. This badge kit has been produced to use at events as a simple soldering exercise and promote the hackspace.
This badge was based upon a simple flashing LED badge that was seen at UK Maker Faire 2011 in Newcastle.
This badge was based upon a simple flashing LED badge that was seen at UK Maker Faire 2011 in Newcastle.
This robot shaped badge was designed by [[User:chunky|Matt Little]] based on an idea by Rob Keating from PCB manufacturers, [http://www.beta-layout.com/ Beta Layout]. [http://www.beta-layout.com/ Beta Layout] produced a number of batches of these PCBs for Nottingham Hackspace.
This robot shaped badge was designed by [[User:chunky|Matt Little]] based on an idea by Rob Keating from PCB manufacturers, [http://www.beta-layout.com/ Beta Layout]. [http://www.beta-layout.com/ Beta Layout] produced a number of batches of these PCBs for Nottingham Hackspace.


== Build Instructions ==
== Build Instructions ==
=Robot/Round Badge=
<gallery widths=320px heights=320px>
File:Robot_(2).jpg|Spread out the parts: PCB, LED, Battery Holder, Battery, Pin, Clasp|
File:Robot_(5).jpg|
File:Robot_(6).jpg|Apply a small amount of sodler to the battery pad. This raises the pad so it makes a good connection to the battery|
File:Robot_(3).jpg|
File:Robot_(4).jpg|Put the PCB on the edge of a table and place the pin through. Solder the pin|
File:Robot_(7).jpg|
File:Robot_(8).jpg|Solder the LED. Make sure the LED is the correct orientation. The long lead is positive and fits in the hole with the + symbol.
File:Robot_(9).jpg|
File:Robot_(10).jpg|
File:Robot_(11).jpg|
File:Robot_(12).jpg|
File:Robot_(13).jpg|Push the battery clip into the back of the PCB. Make sure the open side is facing downwards so the battery can fit in.
File:Robot_(14).jpg|
File:Robot_(15).jpg|
File:Robot_(16).jpg|
File:Robot_(17).jpg|Push the battery in with the + side face up. And hopefully you should have a flashing badge...
File:Robot_(18).jpg|
</gallery>
=SMD Robot Badge=
<gallery>
File:Robot_(19).jpg|
File:Robot_(20).jpg|
File:Robot_(21).jpg|
File:Robot_(22).jpg|
File:Robot_(23).jpg|
File:Robot_(24).jpg|
File:Robot_(25).jpg|
File:Robot_(26).jpg|
File:Robot_(27).jpg|
File:Robot_(28).jpg|
File:Robot_(29).jpg|
File:Robot_(30).jpg|
File:Robot_(31).jpg|
File:Robot_(32).jpg|
File:Robot_(33).jpg|
File:Robot_(34).jpg|
File:Robot_(35).jpg|
File:Robot_(36).jpg|
File:Robot_(37).jpg|
File:Robot_(38).jpg|
File:Robot_(39).jpg|
File:Robot_(40).jpg|
File:Robot_(41).jpg|
File:Robot_(42).jpg|
File:Robot_(43).jpg|
File:Robot_(44).jpg|
File:Robot_(1).jpg|
</gallery>


== Parts List - Simple ==
== Parts List - Simple ==
The simple version of the badge is just an LED wired derectly with a battery. A colour changing LED is used to make it a bit more interesting.


{| border="1" align="center" style="text-align:center;"
{| border="1" align="center" style="text-align:center;"
Line 27: Line 90:
|LED
|LED
|5mm colour chaging
|5mm colour chaging
|[http://www.rapidonline.com/ Rapid:] 18-3585 Cost: £0.312 100+
|[http://www.rapidonline.com/ Rapid:] 55-1906 £0.4326 100+
[http://cgi.ebay.co.uk/30-ULTRA-BRIGHT-5mm-COLOUR-CHANGING-RGB-LEDs-5000-MCD-/390125860357?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item5ad5503605 eBay 1:] Cost: £6.99 for 30
 
[http://cgi.ebay.co.uk/30-ULTRA-BRIGHT-5mm-FAST-COLOUR-CHANGING-RGB-LEDs-/160464005016?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item255c666798 eBay 2:] Cost: £3.50 for 30
|-
|-
|Pin
|Pin
Line 40: Line 106:
|}
|}


== Parts List - SMD ==


Battery Clip
The SMD version of the badge was designed for more advanced users so they can learn to do surface mount soldering or use an SMD oven. The circuit is a [http://www.talkingelectronics.com/projects/FlasherCircuits/Page83FlasherCircuitsP1.html Flip Flop Two Transistor Flasher].
Battery
The schematic diagram is here:
LED 5mm Colour Changing
ADD a PHOTO/PDF HERE
Pin
Clasp


Battery clip - for CR2032:
{| border="1" align="center" style="text-align:center;"
Rapid: Code: 18-3585 Cost: £0.312 100+
|Part
Farnell: code: 908654 Cost: £0.442 100+
|Reference
Digikey UK: Part Keystone 3003 or BK-888: BK-888-ND cost: £0.1674 100+
|Details
CHEAPEST:
|Supplier
Rapid: 18-3785 £0.131 for 100+
|-
|Capacitor
|C1, C2
|Control flash rate. 10uf used. Size: 1206.
|[http://uk.rs-online.com/web/p/ceramic-multilayer-capacitors/7407546/?searchTerm=7407546&relevancy-data=636F3D3126696E3D4931384E525353746F636B4E756D6265724D504E266C753D656E266D6D3D6D61746368616C6C26706D3D5E5C647B367D247C5E5C647B377D247C5E5C647B31307D2426706F3D313426736E3D592673743D52535F53544F434B5F4E554D424552267573743D373430373534362677633D4E4F4E4526 RS: 740-7546]
[http://uk.farnell.com/multicomp/mcca000600/mlcc-1206-x5r-6-3v-10uf/dp/1759483?Ntt=1759483 Farnell: 1759483]
|-
|Resistor
|R2, R3
|Control Flash Rate. 100k used. Size: 1206
|[http://www.rapidonline.com/Electronic-Components/100K-1206-5-Chip-Resistor-Pack-of-100-72-1437 Rapid: 72-1437]
[http://uk.farnell.com/multicomp/mcmr12x104-jtl/resistor-anti-sulfur-100k-1206/dp/2073883?Ntt=2073883 Farnell: 2073883]
|-
|Resistor
|R1, R4
|Limit LED current. 0 ohm with 3V battery. Size: 1206
|[http://www.rapidonline.com/Electronic-Components/0R-1206-5-Chip-Resistor-Pack-of-100-72-1207 Rapid: 72-1207]
[http://uk.farnell.com/multicomp/mcmr12x000-ptl/resistor-anti-sulphur-0r-250mw/dp/2073874?Ntt=2073874 Farnell: 2073874]
|-
|Transistor
|Q1, Q2
|NPN type. S0323. BC817W used.
|[http://uk.farnell.com/nxp/bc817w/transistor-npn-45v-sot-323/dp/2114873?Ntt=BC817W Farnell: 2114873]
|-
|LED
|D3, D4
|Red or Green. Not enough voltage for Blue/White. Size: 1206
|[http://uk.rs-online.com/web/p/visible-leds/4663908/?searchTerm=466+3908&relevancy-data=636F3D3126696E3D4931384E525353746F636B4E756D6265724D504E266C753D656E266D6D3D6D61746368616C6C26706D3D5E5C647B337D5B5C732D2F255C2E2C5D5C647B332C347D2426706F3D313426736E3D592673743D52535F53544F434B5F4E554D424552267573743D34363620333930382677633D4E4F4E4526 Green. RS: 466 3908]


[http://uk.farnell.com/kingbright/kp-3216sgc/led-1206-green-12mcd-565nm/dp/8530033?Ntt=8530033 Green. Farnell: 8530033]


Battery (type CR2032):
[http://uk.rs-online.com/web/p/visible-leds/4663914/?searchTerm=466+3914&relevancy-data=636F3D3126696E3D4931384E525353746F636B4E756D6265724D504E266C753D656E266D6D3D6D61746368616C6C26706D3D5E5C647B337D5B5C732D2F255C2E2C5D5C647B332C347D2426706F3D313426736E3D592673743D52535F53544F434B5F4E554D424552267573743D34363620333931342677633D4E4F4E4526 Red. RS: 466 3914]
ebay: 100pcs around £10 = 10p each
http://cgi.ebay.co.uk/100x-3V-Lithium-CR2032-CR-2032-Cell-Button-Coin-Battery-/290527377732?_trksid=p4340.m263&_trkparms=algo%3DDLSL%252BSIC%26its%3DI%26itu%3DUCI%252BIA%252BUA%252BFICS%252BUFI%252BDDSIC%26otn%3D8%26pmod%3D180649856835%252B180649856835%26po%3D%26ps%3D63%26clkid%3D38332866077294332
http://cgi.ebay.co.uk/100-x-3V-CR2032-LITHIUM-BUTTON-CELL-BATTERIES-BATTERY-/170602073716?pt=UK_ConsumerElectronics_Batteries_SM&hash=item27b8ad0e74
 
 
LED - colour change type:
Rapid: 55-1906 £0.4326 100+
ebay: 30 for £5.99 + 1 = £6.99 = £0.24 each
http://cgi.ebay.co.uk/30-ULTRA-BRIGHT-5mm-COLOUR-CHANGING-RGB-LEDs-5000-MCD-/390125860357?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item5ad5503605
Same seller - £4.90 for 30pcs
http://cgi.ebay.co.uk/30-ULTRA-BRIGHT-5mm-FAST-COLOUR-CHANGING-RGB-LEDs-/160464005016?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item255c666798
area 51 products (www.area51products.com) - cheapest £3.50 for 30pcs.
 
 
 
Pin for badge:
http://www.ebay.co.uk/itm/BOX-OF-13MM-1-2-BRIGHT-PANEL-PINS-APPROX-220-/120919549223?pt=UK_DIY_Material_Nails_Fixing_MJ&hash=item1c275de527
Someone else with the same problem:
http://contact.ebay.co.uk/ws/eBayISAPI.dll?ShowAllQuestions&ShowASQAlways=1&frm=284&iid=170591842535&ssPageName=PageAskSellerQuestion_VI&redirect=0&requested=jayesselle
 
Use drawing pins?
 
 
 
Butterfly clasp/Stud fitting for badge:
ebay: £4.99 for 100pcs = £0.05p each
http://cgi.ebay.co.uk/100-qty-BADGE-CLASPS-BUTTERFLY-CLIPS-MILITARY-CLUTCH-/170391038461?pt=UK_Collectables_Militaria_LE&hash=item27ac18e9fd
ebay: £3 for 100pcs
http://www.ebay.co.uk/itm/100-qty-PIN-BADGE-CLASPS-BUTTERFLY-CLIPS-SILVER-NICKEL-/180843555570?pt=UK_Collectables_Militaria_LE&hash=item2a1b1daaf2
 
== Parts List - SMD ==


[http://uk.farnell.com/kingbright/kp-3216src-j4/led-1206-x-br-red-200mcd-640nm/dp/2314333?Ntt=2314333 Red. Farnell: 2314333]
|}


== PCB Files ==
== PCB Files ==
The PCB was designed using [https://launchpad.net/kicad KiCAD - an open source PCB design package].


 
[http://www.re-innovation.co.uk/web12/images/stories/redocuments/projects/RobotBadge/RobotBadgeKiCAD.zip The PCB files are available to download here.]
== Links ==
 


[[Category:Projects]]
[[Category:Projects]]
[[Category:Projects (complete)]]
[[Category:Featured]]
[[Category:Featured]]
[[Category:Electronics]]

Latest revision as of 22:19, 13 June 2019

Robot Badge
Primary Contact Chunky
Created 24/05/2013
Completed 27/05/2013
Dormant {{{dormantdate}}}
Version {{{version}}}
Members {{{members}}}
Manufacturer {{{manufacturer}}}
Model {{{model}}}
Location [[{{{location}}}]]
GitHub / Repo {{{repo}}}
Status Complete
Type Workshop Activity
Live Status {{{livestatus}}}
QR code

Overview

These are notes and files relating to the 'Learn To Solder' Robot Badge. This badge kit has been produced to use at events as a simple soldering exercise and promote the hackspace. This badge was based upon a simple flashing LED badge that was seen at UK Maker Faire 2011 in Newcastle. This robot shaped badge was designed by Matt Little based on an idea by Rob Keating from PCB manufacturers, Beta Layout. Beta Layout produced a number of batches of these PCBs for Nottingham Hackspace.

Build Instructions

Robot/Round Badge

SMD Robot Badge

Parts List - Simple

The simple version of the badge is just an LED wired derectly with a battery. A colour changing LED is used to make it a bit more interesting.

Part Details Supplier
3V Battery CR2032 eBay 1 Cost: £10 for 100

eBay 2 Cost: £10 for 100

Battery clip To hold above Rapid: 18-3585 Cost: £0.312 100+

Farnell: 908654 Cost: £0.442 100+

Digikey UK: BK-888-ND Cost: £0.1674 100+

LED 5mm colour chaging Rapid: 55-1906 £0.4326 100+

eBay 1: Cost: £6.99 for 30

eBay 2: Cost: £3.50 for 30

Pin 13mm panel pin Stones hardware £0.56 for box (100pcs)

eBay 1 £1.60 for box

Badge Clip To fit above pin eBay 1: Cost: £4.99 for 100

eBay 2: Cost: £3 for 100

Parts List - SMD

The SMD version of the badge was designed for more advanced users so they can learn to do surface mount soldering or use an SMD oven. The circuit is a Flip Flop Two Transistor Flasher. The schematic diagram is here: ADD a PHOTO/PDF HERE

Part Reference Details Supplier
Capacitor C1, C2 Control flash rate. 10uf used. Size: 1206. RS: 740-7546

Farnell: 1759483

Resistor R2, R3 Control Flash Rate. 100k used. Size: 1206 Rapid: 72-1437

Farnell: 2073883

Resistor R1, R4 Limit LED current. 0 ohm with 3V battery. Size: 1206 Rapid: 72-1207

Farnell: 2073874

Transistor Q1, Q2 NPN type. S0323. BC817W used. Farnell: 2114873
LED D3, D4 Red or Green. Not enough voltage for Blue/White. Size: 1206 Green. RS: 466 3908

Green. Farnell: 8530033

Red. RS: 466 3914

Red. Farnell: 2314333

PCB Files

The PCB was designed using KiCAD - an open source PCB design package.

The PCB files are available to download here.